Silverado HD Strong Arms the Competition

DETROIT – How tough are heavy-duty trucks? A recent frame-twisting test found that the use of roll-formed steel in its bed allowed the tailgate of the 2015 Silverado 2500HD pickup to be lowered on uneven terrain while greater twisting of one competitor’s frame kept its tailgate from being lowered.

AMCI Testing, a third-party research firm hired by Chevrolet, recently subjected the 2015 Silverado 2500HD and a Ford F-250 Super Duty to a rigorous frame twist test, in which the truck was driven onto two staggered ramps, where the wheels on one side of the truck hit the ramp before the other, placing a large amount of torque on the frame. Measurements were then taken for the distance of displacement of the cab body and the bed, determining the amount of twist to which the frame is subjected.

AMCI found that during the test, the Silverado HD’s frame allowed 0.26 inches of twist, while the F-250 Super Duty allowed 0.94 inches of twist, 262 percent more than the Silverado. The twist was so great on the Ford that when under stress, the tailgate could not able to be lowered, while the Silverado’s available EZ-Lift and Lower Tailgate operated normally. You can see the test here.

“The use of high-strength steel in the Silverado HD is what allows the Silverado to handle even the toughest of jobs,” said Jeff Luke, General Motors’ executive chief engineer for full-size trucks. “Paired with a fully boxed frame, high-strength steel is what makes the Silverado come from the family of the most dependable, longest-lasting full-size pickups on the road.”

Roll-formed steel in the Silverado HD vs. the stamped steel bed of most competitors involves using a higher-grade steel that’s stronger, lighter and more durable. The fully boxed frame provides a rigid foundation.

The Silverado’s body is also constructed using similar high-strength steel. Approximately 67 percent of the cab is constructed with high-strength and ultra-high-strength steels. They’re used in the A-pillars, B-pillars, rockers and roof rails, as well strategic sections on the interior structure.

Ultra-high-strength steel is used in areas of the rocker panels and underbody to help improve crash performance. The Silverado uses more high-strength and ultrahigh-strength steel than any competitor’s full-size pickup truck, according to market research firm Ducker Worldwide.

About Chevrolet
Founded in 1911 in Detroit, Chevrolet is now one of the world’s largest car brands, doing business in more than 140 countries and selling more than 4.9 million cars and trucks a year. Chevrolet provides customers with fuel-efficient vehicles that feature spirited performance, expressive design, and high quality. More information on Chevrolet models can be found at www.chevrolet.com.

From GM News….

America’s Favorite Performance Car Line Expands in 2015

Chevrolet's 14 performance car models ranging from 323 to 625 horsepower.

NEW YORK – With the introduction of the 2015 Corvette Z06 Convertible, Chevrolet offers enthusiasts 14 distinct performance-car models – including nine Camaro models, the SS performance sedan and four Corvette models. Output ranges from 323 to an estimated 625 horsepower.

“Chevrolet has been America’s best-selling performance brand for four consecutive years, due in part to the breadth of our lineup,” said Mark Reuss, executive vice president, Global Product Development. “For 2015, we will have the best range in our history, offering a performance car for virtually every enthusiast, from the 30-mpg Camaro LS and the COPO Camaro drag car to the 625-horsepower Corvette Z06 Convertible supercar.”

The 2015 Chevrolet lineup of performance cars includes:

Corvette

The all-new Corvette Stingray was the most awarded vehicle of 2013. Built on a new aluminum chassis and featuring a new 6.2L V-8 rated at 455 horsepower, it backs its performance capability with the greatest efficiency of any sports car with at least 450 horsepower: an EPA-estimated 17 mpg city driving and 29 mpg on the highway with its seven-speed manual transmission. A new eight-speed paddle-shift automatic transmission will be offered in 2015.

The new Z06 Coupe and Convertible join the lineup for 2015. The new Z06 delivers supercar levels of performance and technology, including at least 625 horsepower and 635 lb-ft of torque from an all-new supercharged engine, and true aerodynamic downforce for high-speed stability. The Z06 Coupe is the most capable Corvette in the brand’s history, recording the fastest lap of any production car ever tested at GM’s Milford Road Course test track. The Z06 Convertible will be one of the most capable convertibles on the market – matching the coupe model – with 0-60 acceleration in less than 3.5 seconds.

Chevrolet SS

Chevrolet’s first V-8-powered, rear-drive performance sedan since 1996 is based on a race-proven, global platform that underpins the Camaro, and, in Australia, the high-performance Holden VF Commodore. Lightweight aluminum hood and deck lid panels contribute to a nearly 50/50 weight balance, while the performance of the SS’s 415-hp / 415-lb-ft 6.2L V-8 enables 0 to 60 mph sprints in 5 seconds flat.

Camaro

The Camaro lineup starts with the 323-horsepower V-6-powered coupe and convertible, which match performance with efficiency – including up to 30 mpg on the highway for the 2LS coupe model – and a suggested starting price of $23,555 not including tax, title and dealership fees.

The SS coupe and convertible come with Chevy’s legendary small-block V-8, featuring a 6.2L engine delivering up to 426 horsepower, and 0-60 acceleration in 4.5 seconds.

The Camaro 1LE is the most affordable, track-capable Camaro in the lineup, starting at $37,350. Offered only on SS coupes with a manual transmission and optimized for the track with unique gearing, suspension tuning and tires that make it capable of more than 1 g in cornering grip.

The Camaro ZL1 (coupe and convertible) is equally at home on the race track, the drag strip or daily commuting. It features a supercharged 6.2L V-8 with 580 horsepower and 556 lb-ft of torque – making the ZL1 the most powerful Camaro ever from Chevrolet. It is also the most technologically advanced, with standard Magnetic Ride Control and, on coupe models, Performance Traction Management.

The COPO Camaro, limited to 69 units this year, is a hand-built race car designed exclusively for drag racing – the first purpose-built Camaro race car from Chevy and the quickest Camaro ever from the factory

Finally, the all-new Camaro Z/28 returns the iconic model to its road-racing roots. It features exterior elements designed like a race car to produce downforce that presses the car against the track for greater grip – up to 1.08 g in cornering acceleration – and faster lap times. Camaro Z/28 logged a 7:37 lap on Germany’s legendary Nürburgring track, which was faster than published times for Porsche 911 Carrera S and Lamborghini Murcielago LP640.

Founded in 1911 in Detroit, Chevrolet is now one of the world’s largest car brands, doing business in more than 140 countries and selling more than 4.9 million cars and trucks a year. Chevrolet provides customers with fuel-efficient vehicles that feature spirited performance, expressive design, and high quality. More information on Chevrolet models can be found at www.chevrolet.com.

Modified Chevrolet Bowtie Makes Z/28 Even Cooler

Traditional badge modified in the name of all-out track performance.

2014 Camaro Z/28 "flowtie"

DETROIT – In developing the 2014 Camaro Z/28, the team scrutinized every component looking for ways to improve track performance, lap after lap. Even the iconic Chevrolet bowtie faced audit.

During aerodynamics testing, Powertrain Cooling Development engineer Richard Quinn noticed that the bowtie on the Z/28’s grill was displacing air away from the radiator, which can impact engine cooling – an important aspect for all vehicles, especially track-oriented cars.  

Removing the bowtie altogether did not seem to be an appropriate solution. Instead, Quinn took a cut-off wheel to the gold fill of the bowtie, leaving the silver outline intact. He installed the prototype on the grill and retested to see the results.

“There are engineers in our team that race as a hobby,” said Quinn, “and we used that racer’s mindset to look for ways small or large to get better performance out of the Z/28. Even the smallest details on the Z/28 were weighed for cooling benefit, and this is one that stuck.”

The “Flowtie,” as the engineers now affectionately refer to it, is just the chrome outline of the traditional bowtie, with the center removed. This simple solution alone was enough to allow three additional cubic meters of air into the engine per minute. Engineers found the Flowtie dropped the temperatures of engine coolant and engine oil by 2°F (1.2°C) during extended track sessions. That seemingly small improvement was enough to justify making the Flowtie standard on every new Z/28.

“The Flowtie is just one example of the team’s focus on track performance,” said Al Oppenheiser, Camaro chief engineer. “That same attention to detail is evident throughout the cooling systems for the LS7 engine, as well as the carbon ceramic brakes and the differential.”

The naturally aspirated Z/28 weighs 300 pounds less than the supercharged Camaro ZL1 and 55 pounds lighter than the Camaro 1LE – with changes ranging from lightweight wheels to thinner rear-window glass.

“The Camaro Z/28 has more than 190 unique parts, compared to a Camaro SS,” Oppenheiser said. “Like the Flowtie, each of these parts were changed with one objective: to deliver incredible performance on the track – not just for the first lap, but lap, after lap, after lap.”

The 2014 Camaro Z/28 arrives in dealerships this spring.

From GM News

28 Ways Chevrolet Camaro Z/28 Rules the Road Course

2014 Chevrolet Camaro Z/28

DETROIT – Lightweight, nimble and incredibly powerful, the original Z/28 was designed for road racing. The 2014 Z/28 carries the same spirit, with every detail engineered specifically to create the ultimate track-capable Camaro.

To enable the Z/28 to quickly lap the most challenging road courses, engineers and designers focused on strengthening three key areas during development:

  • Increased grip: The Z/28 is capable of 1.08 g in cornering acceleration, due to comprehensive chassis revisions
  • Increased stopping power: The Z/28 features Brembo carbon ceramic brakes capable of 1.5 g in deceleration, and consistent brake feel, lap after lap
  • Reduced curb weight: The naturally aspirated Z/28 weighs 300 pounds less than the supercharged Camaro ZL1 and 55 pounds lighter than the Camaro 1LE – with changes ranging from lightweight wheels to thinner rear-window glass.

To enhance the balance and overall driving feel of the Z/28, 100 percent of the unsprung mass – suspension, wheels, tires and brake system – differs from the Camaro SS.

“Like the first-generation Z/28, the new model is a road racer first and foremost. It features a wide range of state-of-the-art exterior performance modifications, and weight-reduction measures. It was bred for the track, pure and simple,” said Mark Stielow, Camaro Z/28 engineering manager.

Exterior Design and Aerodynamics

With the driving goal focused on peak performance capability, nothing on the exterior is without purpose. It shares several racing-inspired, design best practices and lessons learned with the 2014 Corvette Stingray.  New and revised exterior content was developed to improve aerodynamics, powertrain cooling and brake-system cooling, helping the Z/28 produce 150 pounds of downforce at 150 mph.

Here are 28 features that helped the Camaro Z/28 lap Germany’s famous Nürburgring road course four seconds faster than the Camaro ZL1.

1. Rear spoiler with ‘wickerbill’

The aerodynamic coefficient of drag goal was achieved with original Camaro SS content and an accessory rear spoiler, but to meet the downforce requirements for Z/28, the spoiler was modified with a “wickerbill” – a small, vertical tab at the edge of the spoiler. Although an aesthetically minor change, it helped improve rear lift performance by 70 counts. That allows the Z/28 to handle turns at higher speeds and deliver greater overall high-speed stability.

2014 Chevrolet Camaro Z/28

2. Unique front fascia

The Z/28’s unique front fascia is based on the Camaro SS, but the fog lamps, air dam and the upper-base grille are replaced with covers that reduce weight from deleting fog lamps, an air duct support bracket, an airflow-optimized grille for enhanced cooling and a modified fascia bottom that incorporates provisions for the brake cooling ducts. They funnel air from the lower grille to the wheelhouse liners and the unique splitter.

3. Front splitter

The Z/28’s front splitter is a large aero panel that provides downforce at the front of the car, enhancing cornering capability and high-speed stability. Designed to withstand 250 pounds of downforce at its tip, it is matched with an aero closeout panel under the front of the engine compartment that also enhances aero characteristics – along with molded-in aero features forward of the front wheels.

4. Hood extractor

A functional carbon fiber hood extractor provides increased engine cooling by allowing hot air an exit route. The design is similar in function to the extractor featured on the Camaro ZL1.

5. Rocker moldings and wheel flare moldings

Specific rocker moldings provide aggressive styling and improved aerodynamic performance, while unique wheel flare moldings cover the Z/28’s wide tires. Deflectors at the bottom-front corners of the front wheel flares contribute to the car’s downforce-producing aerodynamics.

6. Front wheelhouse liners

Unique wheelhouse liners with closeouts work with the vehicle underbody to make the most of airflow.

7. Belly pan

The Z/28 underbody incorporates a belly pan that helps reduce front lift.  Developed using computational fluid dynamics and wind-tunnel testing. It provides an aero benefit and contributes to drivetrain cooling. Modified NACA duct profiles are designed to draw air into the underbody tunnel area, where the highly energized air provides extra cooling for underbody components affected by the exhaust heat energy of the LS7 engine.

Weight Reduction

Making the most of mass is a key component of the Z/28’s performance capability, contributing to a balanced feel and a high power-to-weight ratio. With a curb weight of 3,820 pounds and 505 horsepower (376 kW), the Z/28 has a power-to-weight ratio of 7.6:1 – or one horsepower for every 7.6 pounds of the car’s mass. That compares favorably to other performance coupes, including Audi RS 5 (8.9:1), BMW M3 (8.9:1) and Porsche 911 Carrera (8.7:1).

The Z/28’s curb weight is approximately 300 pounds less than the ZL1 and about 55 pounds less the 1LE, despite features that add mass, including a dry-sump oiling system with a 10.5-quart reservoir, higher-mass chassis and suspension components such as the support brackets for the front splitter. Engineers offset the mass of those necessary features with a targeted weight-loss program that trimmed the Z/28 to the essential elements of performance.

8. Thinner rear window glass

Reducing the thickness of the rear window glass from 3.5 mm to 3.2 mm saved 400 grams.

9. Lightweight rear seat

Although it looks like the rear seat in the SS, the Z/28’s rear seat is 4.7 kilograms lighter due to reduced seat foam and  a fixed seatback design with no folding/pass-through feature.

2014 Chevrolet Camaro Z/28

10. Lightweight wheels and tires

The Z/28’s 19-inch aluminum wheels save 8.7 kilograms compared to Camaro SS wheels. Their thin split-spoke design features a back-cut at the rim, reducing mass at the outermost area of the wheel – and reducing spin inertia by 5 percent, for enhanced performance. They are matched with track-capable tires that save 13.2 kilograms per vehicle, compared to the SS.

11. Carbon ceramic brake rotors

Lighter than comparably sized steel brake rotors, the Z/28’s carbon ceramic rotors save 9.6 kilograms, while also reducing un-sprung weight for immediate, responsive handling.

12. No Air conditioning

Because the Z/28 is intended for the track, air conditioning was deemed non-essential component. The deletion saved 12.9 kilograms. Air conditioning is available   as an option.

Powertrain

The Camaro Z/28’s powertrain is rooted in the 7.0L LS7 engine that made the Corvette Z06 an instant performance icon. With an SAE-certified 505 horsepower (376 kW) and 481 lb-ft of torque (652 Nm), it complements the lightweight vehicle components to give the car its 7.6:1 power-to-weight ratio while delivering the power to accelerate strongly out of corners and achieve high straightaway speeds.

A close-ratio six-speed manual transmission is the only transmission offered and power is distributed to the rear wheels via a limited-slip differential featuring a helical gear set, rather than traditional clutch packs. The new design enables the driver to apply more power and get through corners faster, by continuously adjusting the torque bias to maximize available traction.

The differential works in unison with Chevrolet’s proprietary Performance Traction Management system, which allows drivers to adjust the level of throttle and brake intervention to match their capability and driving environment.

 

13. LS7 engine with dry-sump oiling

The racetrack-bred LS7includes features designed for the high-rpm environment of the track, including a durable forged-steel crankshaft, lightweight titanium connecting rods and high-flow cylinder heads with lightweight titanium intake valves. It also features a racing-style dry-sump oiling system that helps ensure adequate oil pressure during high-load cornering.

14. Air intake system

The LS7 uses a unique open air box intake system to make the most of high-rpm airflow into the engine. It features a K&N conical air filter and delivers the highest airflow performance of any production Camaro filter system. The air cleaner seals around bottom of the hood, reducing the chance of recirculated hot air being drawn into the engine.

15. Track-capable fuel system

Engineered to meet the fueling demands of the high-output LS7 engine during aggressive driving maneuvers,  the road course-ready fuel system is designed to keep the primary fuel pump reservoir full even under hard cornering and maximize the amount of fuel available during high-performance maneuvers around the most grueling road courses.

16. Active dual-mode exhaust system and high-flow converter assembly

The 2014 Z/28’s dual-mode exhaust system is engineered to provide high-flow and muscular sound character under aggressive acceleration, while attenuating noise levels in cruising conditions. It actively controls valves that change the flow path of the exhaust for the desired performance, depending on transmission gear and engine speed. With the valves open, the system produces less back pressure and more power from the engine. Additionally, the converter assembly has been modified to increase flow and horsepower.

17. TREMEC TR6060 six-speed manual transmission

Used in the Camaro ZL1 and Cadillac CTS V-Series, the TREMEC TR6060 six-speed manual has the capability to stand up to high-performance engines, with short throws, smooth gear synchronization and excellent shift feel. Design features include a combination of double-cone and triple-cone synchronizers on all gears. Double-cone synchronizers have two friction surfaces to affect gear acceleration and triple-cone synchronizers have three friction surfaces – the greater the friction surface, the easier the transmission is to shift.

18. 5.1-ratio short-throw shifter

The Z/28 uses a 5.1-ratio short-throw shifter that provides quicker, more precise-feeling gear changes – similar to ZL1 and SS 1LE models.

Chassis and Suspension

The Z/28’s performance focus is maximum cornering, braking and lap times. Comprehensive chassis and suspension changes, including a lower center of gravity, specific stabilizer bars, higher-rate coil springs and other chassis and suspension features, enable more than 1.05 g in lateral acceleration and 1.5 g in deceleration. Racing-bred dampers, tires and carbon ceramic brakes play important roles in predictable and consistent maximum performance with every lap.

19. Strut tower brace

The Z/28 uses the same tower strut brace as the Camaro SS 1LE to provide extra chassis stiffness by tying the towers together. It transmits the load of each strut tower during cornering via tension and compression of the strut bar, which shares the load between both towers and reduces chassis flex.

20. Zero-preload limited-slip differential

A high-performance, zero-preload limited-slip differential is employed to make the most of cornering capability and cornering exit traction. It features a concentric helical gear set that generates friction proportional to the input torque and allows continuous torque biasing and differentiation to be managed between the drive wheels. A conventional limited-slip differential uses preloaded clutch plates and springs to create a fixed amount of friction that is always present).

As torque increases from the engine, the separation forces in the gears increase to drive increased friction, maximizing the capability of individual-wheel antilock brake function during corner-entry braking, mid-corner speed and corner-exit traction. On the track, that translates into quicker lap times, by allowing the Z/28 to put down more power in the turns, with greater traction, greater handling precision and enhanced steering centering. The axle ratio is 3.91.

21. Differential cooler

The Z/28’s differential cooler pulled from the knowledge gained in developing the ZL1, which is unlike that found in other sports cars. It incorporates an integral heat exchanger, eliminating the need for an external pump, wiring, relays, temperature sensors and fan. This innovative system pumps overcooled transmission fluid to a heat exchanger inside the differential housing, which removes excess heat from the differential fluid, reducing temperatures by more than 100 degrees F, helping the differential maintain cool, stable performance throughout the most aggressive road course sessions.

22. Uprated lower control arm ride link “travel limiter” bushing

This higher-durometer part offers 50-percent greater stiffness at high load than the SS, improving steering feel and brake force deflection steer while providing more consistent performance for continuous road-course driving. Additionally, the lower control arm lateral link handling bushing is revised on all 2014 Camaros for more consistent track performance.

23. Uprated rear upper control arm bushing and lower trailing link bushings

The “P-bracket” bushing for the rear upper control arms is redesigned with increased durometer and eliminated voids to improve lateral stiffness during hard cornering, as well as toe-change compliance during braking. The stiffness rate of this part is increased 400 percent, compared with the SS component. Similarly, 25-percent stiffer lower inner and outer trailing links bushings  deliver improved lateral stiffness during hard cornering and reduced toe-change compliance during hard braking.

24. Higher-rate coil springs and smaller-diameter stabilizer bars

Engineers increased the stiffness rate of the Z/28’s coil springs – the amount of energy required to compress them – by 85 percent in the front and 65 percent in the rear. The specific tuning of the springs reduces body movement, which allowed the engineers to use smaller, lighter stabilizer bars to maximize grip during hard braking, cornering and acceleration. The solid stabilizer bars are 25mm in diameter in the front and 26mm in the rear – compared to the 28mm front and 27mm solid bars used on the Camaro SS 1LE.

25. DSSV® damper technology

The Z/28 is the first high-volume production road car to employ racing-derived DSSV® or Dynamic Suspensions Spool Valve damper technology from Multimatic. The dampers rely upon a pair of self-piloted spool valves to control fluid through tuned port shapes rather than conventional deflected disc dampers. The design of the inverted-monotube front strut and aluminum-body monotube rear hydraulic dampers offers maximum response, stiffness and tuning optimized for the track, with the highest level of damper predictability, accuracy and repeatability. In short, they deliver optimal wheel control and vehicle control – and they provide almost double the stiffness when compared to the dampers on the Camaro SS 1LE.

26. Performance Traction Management

Performance Traction Management, or PTM, is an advanced system that integrates the chassis mode selection, Traction Control and Active Handling Systems, tuned specifically in the Z/28 for optimal road-course performance and consistency. PTM allows the driver to press the accelerator pedal to wide open at the exit of the corner and manages acceleration based on the given vehicle dynamics. Five performance levels or modes are available to accommodate a variety of driving conditions.

27. Nineteen-inch wheels and Pirelli PZero Trofeo R tires

2014 Chevrolet Camaro Z/28

A major contributor to the lateral performance of the Z/28 is the wheel-and-tire combination, featuring the widest front wheels/tires of any comparable sports coupe. Engineers incorporated a comparatively smaller, 19-inch package, with P305/30/ZR19 tires front and rear – mounted on 19×11-inch front wheels and 19×11.5-inch rear wheels – which contributed to lowering the center of gravity 33mm, for enhanced handling. The forged aluminum wheels are lighter and stiffer than comparable SS wheels, and they’re used with Pirelli PZero Trofeo R motorsport compound tires. Designed for summer use on the street, the tires’ unique compound was developed for the track and provides a large contact patch for maximum grip. They also offer a 29.5-pound weight advantage over Camaro SS tires.

28. Brembo® carbon ceramic brakes

Large, robust and track-capable Brembo® carbon ceramic matrix brakes deliver exceptional braking capability, while weighing in 9.6 kilograms under the comparable Camaro SS brakes. The brakes offer unmatched levels of brake feel, lap after lap, with tremendous fade resistance, and the Z/28 is expected to produce 60-0 mph stopping distances of less than 120 feet. The system includes large, 15.5 x 1.4-inch two-piece front rotors matched with fixed monobloc, six-piston front calipers, and 15.3 x 1.3-inch two-piece rear rotors with four-piston calipers. They also feature high-performance pad material with increased pad surface area, and electronic pad-wear sensors.

2014 Chevrolet Camaro Z/28

Founded in 1911 in Detroit, Chevrolet is now one of the world’s largest car brands, doing business in more than 140 countries and selling more than 4.9 million cars and trucks a year. Chevrolet provides customers with fuel-efficient vehicles that feature spirited performance, expressive design, and high quality. More information on Chevrolet models can be found at www.chevrolet.com.

From GM News…